ROBOTICS

Robotics & Automation: End-to-End Robotics Contract Manufacturing for High-Precision Autonomous Systems

Innovation in robotics and automation demands more than advanced engineering—it requires a robotics contract manufacturing partner with expertise in precision plastics, metals, electronics integration, supply chain management, and full-system assembly. Robotics components must be lightweight, durable, and highly precise to ensure optimal performance in high-speed, high-reliability environments. From individual parts to fully integrated systems, Mack Molding delivers end-to-end solutions that enhance performance, durability, and scalability for the most advanced robotic applications.

Serving Diverse Robotics Markets

Mack partners with robotics innovators across a wide range of industries, delivering production-ready solutions for:

• Medical Robotics – Precision components for surgical and healthcare applications in an FDA registered, ISO 13485 environment
• Autonomous Mobile Robots (AMRs) – Durable enclosures and assemblies for logistics and warehousing
• Stationary & Mobile Picker Robots – Structural and cosmetic parts for automated material handling
• Drones – Lightweight, high-strength components for materials for UAVs, inspection drones, and aerial automation
• Humanoids – Complex enclosures and actuator assemblies for AI-driven robotic systems

Full-Service Robotics Contract Manufacturing

Mack Molding takes a multi-content production approach, seamlessly integrating plastic, metal, and electronic components to support complex robotic assemblies. With engineering expertise, advanced manufacturing capabilities, and full-scale production support, we help bring cutting-edge robotic technologies to life. From intricate housings to structural frames, enclosures, and gear housings, we specialize in high-precision plastic and metal components designed to meet the evolving needs of robotics manufacturers. Our advanced molding & robotics contract manufacturing capabilities include:

• Precision Injection Molding – Complex geometries, tight tolerances, and high-performance materials
• Gas-Assist Molding – Strong yet lightweight parts with cost and cycle-time reductions
• Structural Foam Molding – Rigid, low-density parts ideal for robotic frames and bases
• Metal-to-Plastic Conversions – Reduce weight, improve corrosion resistance, and enhance design flexibility
• Precision Sheet Metal & Machining – In-house fabrication, machining, welding, and assembly for structural integrity
• Painting & Finishing – Advanced coatings for robotics enclosures and high-visibility components

With six North American facilities and 119 injection molding presses (including large-tonnage options up to 4000 tons), Mack can scale production to meet the needs of both emerging robotics startups and global automation leaders.

Complete System Integration

At Mack, we go beyond manufacturing components—we build, test, and optimize entire robotic systems, providing end-to-end solutions that help robotics companies accelerate innovation, optimize performance, and streamline production. Our vertically integrated capabilities include:

• Electromechanical Assembly – Full-system builds, including actuator assembly and Integration of molded components with PCBs, motors, and sensors
• LiDAR & Camera Calibration – Precision alignment to ensure accuracy and performance in autonomous navigation
• Motor Potting & Actuator Assembly – Protect sensitive motor components for extended reliability in harsh environments
• Functional Testing & Qualification – Comprehensive in-house testing, including burn-in, functional verification, and compliance validation

Supply Chain Management & Turnkey Solutions

Managing the complexity of robotics manufacturing requires more than just production expertise—it requires strategic supply chain management. Mack ensures seamless production scalability with:

• Comprehensive AVL & BOM Management – Optimized sourcing strategies to improve cost-efficiency’
• Turnkey Packaging Solutions – Custom protective packaging to ensure safe, efficient distribution
• Regulatory Compliance & OEM Validation – Expertise in navigating industry standards and qualification protocols, including ISO 9001, ISO 13485, IATF 16949, FDA and ITAR

By integrating cutting-edge manufacturing, system-level assembly, and supply chain expertise, Mack Molding provides the end-to-end support robotics innovators need to move from concept to commercial success.

Real-World Robotics Success

At Mack, our robotics partnership starts early with Design for Manufacturability (DFM) input, ensuring optimal production efficiency. Our in-house experts manage every stage of the process, including:

• DFM & Tool Design – Optimize manufacturability from the start
• Qualification & Validation – Ensure compliance with industry standards
• Full-Scale Production – Seamless integration into OEM supply chains

Here are a few examples of how we’ve helped bring cutting-edge robotic systems to life:

• Robot-Assisted Surgical System – Optimized design to isolate high-potential current, prevent fluid ingress, and eliminate dead space, ensuring reliability and validated packaging.
• Agile Mobile Robot – Supported Beta builds, optimized cable management, motor assembly, controller programming, and burn-in testing for enhanced reliability.
• AMR for Warehouse Automation – Two-module system featuring precision plastic, sheet metal, and purchased components, with overmolding, assembly, testing, and rack-based shipping solutions.

Partner with Mack Molding

Bringing breakthrough robotics innovations to market requires a robotics contract manufacturing partner with the expertise, technology, and scale to deliver high-quality, production-ready solutions. At Mack Molding, we help robotics companies transform ideas into reality—efficiently, reliably, and at scale.

Let’s build the future of robotics together. Contact us today.

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